Author: Dennis Salazar

25 Mar 2016 What Are Your Most Popular Custom Printed Box Sizes and other FAQ’s

ThinkingWe are fortunate to receive many inquiries and referrals from potential new branded packaging customers and many similar questions are asked.

What size box do I need?

We usually explain it is difficult for us to size a box for a customer order we are not familiar with or a product we have never seen, but if all they are looking for is a guideline, this will probably satisfy the need:

5” X 4” X 3” – very popular size for jewelry and small personal care products

6” X 6” X 2” – used by many cosmetic and nutraceutical shippers

7” X 7” X 2” – a favorite of the razor and blade companies, as well as sample subscription boxes

8-1/2” X 5-3/16” X 1-9/16” – it is the same size as the smallest “flat rate” USPS box and can save tons on postage for light weight products such as men’s ties or socks

8-1/2” X 9” X 4” – one of our more square and higher profile sizes used for candles and larger snack samples

9” X 6-1/2” X 2-3/4” – perhaps the single most frequently used size for just about any type of product including e-juice (vape) and cosmetics

Hundreds of color options9-1/2” X 6-1/2” x 4-1/2” – A favorite size for smaller item subscription boxes as well as kid’s boxes

10” x 8-1/2” x 4” – an increasingly popular size for a wide variety of larger products.

11” x 12” x 2” – one of our first E-flute boxes, ideal for high end tee shirts and smaller clothing items

12-1/4” X 9-1/4” X 2” and 12-1/4” X 9-1/4” X 4” – same box size but two different heights to accommodate clothing or varying height subscription boxes

Are any of your boxes available unprinted?

Coincidentally, ALL of the most popular sizes above also happen to be stock sizes on our Globe Guard Products green packaging store and can be purchased in unprinted Kraft (brown) in one bundle quantities.  We can even make them in white for you if that is your preference, with a low 1,000 box minimum.

Can you make inserts and dividers for your boxes?

Yes, almost any type you may need including molded foam, molded pulp, and die cut corrugated. There are no stock inserts, so all are custom made to fit your product and box so the MOQ is 1,000. This minimum applies whether the box we are fitting is one of our stock sizes, or a custom size.

How many colors can you print?

Even though we can direct print up to three colors using a flexographic print process, we help most customers minimize box and print plate costs by using the board color as a second color or screens to create multiple densities of the same color.

If your design is more complex, depending on order quantity, you may be better off using a litho label or even a digital print option. Our experienced and trained people who do this EVERY day, can guide you to the best print process for your needs.

Can you print a Pantone PMS color?

In most situations over 1,000 and under 5,000 boxes we recommend using standard GCMI colors (see related post below) because that will result in the lowest cost and the best color consistency. For larger runs over 5,000 boxes we can and do match any PMS color.

How much is shipping?

Bundle pricing for shipping is shown on each item on our Globe Guard store but for 1,000 MOQ orders it is not quite that easy. This is understandably a major concern for most box buyers but our response is always the same: we will gladly estimate shipping costs as soon as we know what we are shipping and where we are shipping it. Beyond zip code, are we shipping to a commercial address with a truck height loading dock or an office/residential address requiring a lift gate delivery?

Can you print my logo on a box or envelope?

Some incredibly talented graphic artists sit at their Mac and create beautiful, amazing designs that are totally unprintable using a flexographic process, directly printed on corrugated. There are limitations (see “Flexo Friendly Art related post below) but we have never charged anyone for looking at theirs and giving them an answer.

These are a few of our most frequently asked questions but please do not hesitate to contact Salazar Packaging or call us at 630-551-1700 if we can answer your question for you.

Related Posts:

http://salazarpackaging.com/custom-inserts-for-stock-and-custom-mailer-boxes/

http://www.greenpackaginggroup.com/industry-experts/flexo-friendly-art-design-for-subscription-and-e-commerce-boxes/

http://salazarpackaging.com/custom-printing-corrugated-boxes-ink-color-faq/

http://salazarpackaging.com/the-pros-and-cons-of-custom-printing-boxes-on-white-corrugated-board/

 

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17 Mar 2016 Madison Reed Selects Salazar Packaging for New Custom Printed, E-Commerce Box

SAM_0709Madison Reed takes great pride in the innovative hair color products they make. Their mission is to make personal care more personal by providing exceptional service and building authentic relationships. Coincidentally, that is identical to our approach to e-commerce packaging.

Madison Reed had a great looking package; (solid purple display box), but they wanted something more compact, lighter and consistent with their healthy and environmental values.

Since 2007, we have been talking about the importance of being “eco consistent” and making sure the packaging does not contradict the green message our customers are trying to convey to their customers. We make “packaging that communicates”™ and have challenged our customers and clients to analyze what their packaging is saying about them, their company and their products. Madison Reed came to us with this challenge in mind and decided to contact Salazar Packaging to help guide them through the process.

SAM_0711E-Commerce Application Review Process

The Design team at Madison Reed was very clear on what they wanted to accomplish, but were also receptive to input. We suggested a corrugated insert made of one material and delivering a 100% recyclable experience. The insert we incorporated into the design is built in and one piece making it easier to order, stock and use. It also enabled us to reduce the overall box size and weight.

Each product component being shipped is visible, attractively displayed and held securely to avoid damage. Madison Reed is so committed to complete customer satisfaction that the design we created underwent some of the most intense and vigorous testing we have ever seen. We were confident going in and the design performed like a champ, keeping each component safe, secure and looking great.

A Clear Path to Fast, Beautiful Results

A change like this does not have to be time consuming and our first meeting with Madison Reed was the Monday after Thanksgiving. Even with the holidays, and the prolonged testing they required, the new package was being shipped by the end of February. People are often amazed at our ability to deliver a new design within a few short weeks because we are wired to do this quickly and perfectly each and every time.

If you want to check out a fantastic hair color company, visit www.MadisonReed.com. If you want to see what we can do for you and your brand, please visit Salazar Packaging or call us at 630-551-1700.

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http://greenpackaginggroup.com/industry-experts/authenticity-50-bedding-e-commerce-boxes-right/

http://salazarpackaging.com/e-commerce-boxes-that-sparkle-and-shine/

http://salazarpackaging.com/danones-new-nutrimom-program-selects-salazar-packaging-for-their-mailer-boxes/

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03 Mar 2016 What is Your Minimum for Custom Printed Packaging?

custom printed mailer envelopes and boxes (1)This is the number one question we are asked by potential customers. The easy and short answer for most people is – our MOQ for high quality branded packaging is lower than you think it might be.

The long answer is that it varies greatly, depending on a number of factors including what type of product, the material, the size and the graphic design. For example, our die cut mailer boxes are available in a very low MOQ of 1,000 boxes. However, if your graphic design requires a double white board (inside and outside) and it is a small box, the minimum might be substantially higher.

Here are a few typical examples of our different products and minimums:

Custom printed, branded mailer BOXES

  • Corrugated die cut mailer boxes: 1,000
  • Corrugated RSC style shipping boxes – 500 if larger than one cubic foot (12” X 12” X 12”) or 1,000 MOQ for any size smaller than one cubic foot.

Custom printed, branded mailer ENVELOPES

  • Unpadded paper mailer envelopes – one case (usually 200-300) for a simple 1 or 2 color print, on one or two sides. For full bleed, or wrap around graphic design the MOQ is 5,000 mailer envelopes.
  • Rigid mailer envelopes – 2,500 for a 1-2 colors, one to two sided prints under 25% ink coverage and 5,000 MOQ for full bleed or 3 or more colors.
  • Unpadded poly mailers – 25,000
  • Padded, poly lined mailers – 25,000

Branded Packaging – No Price List Available
When you realize all of the variables you probably understand why there is no published price list. Instead we have a staff of fully trained, experienced “branded packaging advisors” who will guide you through the process and help you select the best packaging product for your specific application.

Do not hesitate to contact us at Salazar Packaging or call us at 630-551-1700 if you have any questions on any product you may need and if we do not offer it, we can probably tell you where you can find it.

Related posts:

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http://greenpackaginggroup.com/industry-experts/custom-printed-stayflat-mailers/

http://greenpackaginggroup.com/industry-experts/4013/

http://www.greenpackaginggroup.com/industry-experts/four-things-you-probably-did-not-know-about-custom-printed-corrugated-mailer-boxes/

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18 Feb 2016 NEW: Rigid Mailers in White and Kraft

custom printing with low 2,500 MOQIn our never ending effort to offer our customers better, greener, and more affordable custom printed and branded packaging products, we are thrilled to be adding a new line of rigid mailers in both white and Kraft board.

Seven NEW RIGID MAILER Sizes with More to Come

The new sizes currently range from 6” X 6” to 12-3/4” X 15” and we plan to add several other sizes and designs in the next few weeks.

Each size is available in Kraft TBC or white CCNB paper board. Every mailer features an easy to use, peel and seal adhesive strip for fast, secure closure and an easy to open, tamper evident tear strip.

They are all currently in stock and available for immediate shipment on our Globe Guard ® green packaging store!

Another GREAT Green Packaging Solution FROM Globe Guard®

One of the things we most love about this new product line is how eco-friendly it is. All of these products are:

  • 100% recycled content
  • High post-consumer waste (PCW) content from 35% minimum on white to as much as 98% on Kraft.
  • 100% recyclable just about anywhere including curbside paper recycling programs.

White and Kraft rigid mailers now in stockAlso Available Custom Printed in a Low 2,500 MOQ!

Anyone who knows us knows we are all about branding, and this product line offers one of the lowest minimums anywhere for custom printing on rigid mailers. One or two colors are standard and quickly priced for you. Flood coats and higher color counts are also available upon request.

Standard colors or PMS (Pantone) specific colors are also available, as are screen designs for that unique look you want. If you prefer a window rather than a label, that too is easily accomplished in house with an open or film covered window.

We feel this product line is a perfect fit and compliments all of our other custom printed packaging products that include: RSC style shipping boxes, die cut mailer boxes, unpadded paper mailer envelopes, padded poly (bubble) mailer envelopes, unpadded poly mailers, rigid paperboard boxes, and paperboard folding cartons.

Please do not hesitate to contact us at Salazar Packaging or call us at 630-551-1700 to discuss your specific application and needs. We are confident we can help you create packaging that communicates and tells your customer the story you want to tell.

Related posts:

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http://salazarpackaging.com/number-one-resource-branded-shipping-containers/

http://greenpackaginggroup.com/industry-experts/4013/

http://greenpackaginggroup.com/packaging/globe-guard%c2%ae-adds-unpadded-poly-mailers-to-complete-mailer-product-group/

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11 Feb 2016 Steamm Espresso Selects Salazar Packaging for New, First Ever, Bottled Espresso Product Line.

Steamm 12 pack exteriorWe love what we do and helping companies make great looking packaging for their e-commerce products is as much a passion as it is a career for us. One of the things that makes it fun for us is working with new companies and helping them to launch brand new products into the market place.

Steamm Espresso – unique packaging for a unique product

This is one of those companies who was not looking for ordinary or off the shelf packaging. They have created a first ever bottled espresso that is 100% natural and can be enjoyed a wide variety of different ways. The packaging took a long time to develop because presentation was very important to the customer. Many versions later, after several design tweaks, and when combined with their excellent graphics, the end result is well worth all of the time and effort.

Shot@ Life Campaign

Steamm six pack interiorThe other thing that makes this company extraordinary is their participation in this program that provides vaccines for children who are not able to otherwise access or afford them. Their “shot for shot” program provides one needy child a vaccine for every shot of Steamm Espresso sold. Great product and a great cause, how can you beat that?

What is the objective for your e-commerce packaging?

It is a challenge to try to satisfy all, possibly conflicting design requirements, because sometimes the greenest packaging materials, are not the most attractive. Or in other applications, product visibility and presentation has to be balanced with product protection.

The key is to establish your priorities and design toward that goal. Remember, we will help you create whatever packaging you want us to create for you, but market testing and ship testing is recommended, especially for expensive or fragile products being shipped.

If you want to try a unique brand of Espresso, check out www.steamm.com. If you want guidance on how to design your e-commerce or subscription box for optimal results, contact Salazar Packaging or call us at 630-551-1700.for a no cost, confidential application review.

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http://salazarpackaging.com/skosh-box-delivering-the-wow-factor/

http://greenpackaginggroup.com/industry-experts/faq-subscription-box-e-commerce-kitting/

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29 Jan 2016 What Drives E-Commerce and Subscription Box Redesign and Rebranding?

Hundreds of color optionsWe have been making great looking, great performing e-commerce and subscription boxes for a long time. At our company, we measure experience in decades, not years, so it is fair to say we have had many conversations with a great variety of potential customers. We have found that most of the people seeking help with a packaging redesign or rebrand, typically do so for four basic reasons:

Reducing Shipping Costs

Shipping rates have changed (increased of course) and sometimes so do the items being shipped. A very larger shipper of personal care products redesigned some of their primary product containers and the changes were just enough to take their overall package weight from just under, to just over the critical one pound weight limit for USPS. This change of weight was minimal but it increased their shipping costs by an additional $2.00 cost PER BOX so a quick weight loss program was needed.

Unforgetable inside printsWe analyzed everything from the size, the shape, the board weight and even the ink weight and reached the goal, without compromising the integrity or the appearance of the product being shipped. In fact the customer was thrilled to see the weight reduced without making the packaging inconsistent with the high quality products they ship. Amazingly, the new design was implemented within two weeks from finished art.

Eliminating Shipping Damage

We recently met a new client who was using an outer shipper to protect the inner, branded box containing their products. This was not to preserve the esthetics of the primary box, it was simply because the products were being beat up in shipment due to the poor, weak, primary box design.  The outer, inexpensive “stock box” they used to protect the branded box was anything but low cost. It added labor and overall weight while increasing their shipping costs.

Even though the new design we helped create required new tooling (cutting die) and new print plates, those onetime costs were recovered in a matter of weeks, while customer complaints and packaging costs were reduced.

internal packaging solutionsImproving Productivity

Imagine doing the vast majority of your annual business in a few short weeks! That is exactly what happened annually for one of our new customers. The seasonal nature of their business means that every second counts and packaging time impacts how many orders will make it out the door and to their customers in time for Christmas.

Many customers like using plain or decorative paper products such as tissue, or kraft paper for void fill and to provide minimal protection. While these products tend to be inexpensive to purchase, they are typically expensive to use because they have to be measured, cut and manipulated (scrunched) into the right shape and size. This is very time consuming and in the hands of the wrong, new or seasonal packer, it can also result in an ineffective and unattractive presentation.

We have proven time and time again that even though a well-designed insert (foam, molded pulp, or die cut corrugated) can be more expensive per piece, the many benefits, especially labor reduction, can create savings in the end. In this case, our client was able to get many more orders out the door, at an overall lower cost per unit.

“Enhancing the Customer Experience”

Whether your team calls it that, or “increasing the WOW factor”, the objective is the same: creating e-commerce packaging that impresses the customer receiving it.  A quick visit to our gallery will show that there are a number of different ways to accomplish that from the soft and subtle to bold and outrageous. Needs change over time and are influenced by our customers as well as our competitors, so branding or rebranding can be a great way to communicate and keep your message current.

Whatever your motivation or goal, do not hesitate to contact us for a free and frank discussion about your e-commerce or subscription box branding. Call us at 630-551-1700 or contact us at Salazar Packaging.

We look forward to working with you on your project.

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http://greenpackaginggroup.com/industry-experts/4013/

http://greenpackaginggroup.com/industry-experts/salazar-packaging-new-tag-line-and-logo-same-great-company/

http://salazarpackaging.com/e-commerce-boxes-that-sparkle-and-shine/

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22 Jan 2016 The Number One Resource for Branded Shipping Containers

Capture2Whether you need a mailer envelope, a mailer box, or even custom printed tape, the one site you have to check out is the new and improved www.SalazarPackaging.com. There is no better place to see examples of printed packaging for e-commerce or subscription boxes and you will find tons of information there as well.

Unforgetable inside printsSeveral Packaging Resources on One Web Site!

Our newly expanded photo gallery has dozen of new photos of great looking custom printed boxes, mailer envelopes and tapes. If you want to see some eye catching inside prints, there is probably no better place on the web to see a selection.

We have made it easier to find what you need on our blog that has several hundred posts, answering many of the most common questions. Is printing boxes or using printed tape better for your application? What standard colors are available for corrugated boxes?  What is the difference between an RSC box and a die cut mailer? Is white board more expensive than brown board? When are mailer envelopes a better option compared to mailer boxes? All of these questions and more are answered within the library of blog posts. Use the search box to find what you need, quickly and easily.

You will also find additional packaging products and answers with pages focused on sustainable packaging, internal/protective packaging, retail bags and cartons and many other packaging options.

internal packaging solutionsWhat You Will NOT Find on the new Salazar Packaging Site?

You will not find a price list. All of our printing is custom and there are way too many variables to be able to provide pricing accurately. We do not offer “stock prints” so your brand and your design can truly be yours and yours alone.

Additional Help Is Just an Email or Phone Call Away

If you do not find what you need, we always welcome emails and phone calls. The packaging experience of our designers and consultants is measured in decades, not years and our goal is to help YOU make an informed decision. We offer such a wide variety of custom printed, branded packaging for e-commerce, we will guide you towards what is truly best for you, because we are not a one product or one solution company.

Please email Salazar Packaging or call us at 630-551-1700. We would love to help you with your branding or re-branding project.

Related posts:

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http://greenpackaginggroup.com/industry-experts/salazar-packaging-new-tag-line-and-logo-same-great-company/

http://salazarpackaging.com/reducing-the-cost-of-shipping-e-commerce-and-subscription-boxes-via-usps/

http://salazarpackaging.com/salazar-packaging-adds-set-up-rigid-boxes-to-sustainable-packaging-product-line/

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07 Dec 2015 Save Big Money by NOT Buying Stock Size RSC Shipping Boxes!

unprinted-custom-size-stock-boxesWe often meet people who buy stock boxes over the internet, from an office supply company, or even a local moving and storage operation. These RSC style STOCK boxes are typically available in Kraft 32 ECT board and available in the most common and popular standard sizes.

Have you outgrown your stock box supplier?

Buying a standard size box in small quantities is indeed the right thing to do when you are first getting started and perhaps buying as few as twenty-five or fifty boxes at one time. However, as your usage increases and you begin purchasing hundreds of boxes, you may be paying a great deal more than necessary for the convenience and small order capability you no longer need.

To put it plainly, if you are buying hundreds of boxes at one time, you no longer have to buy off the shelf and a short, custom run can be a much better deal for you.

Made to order RSC boxes!

Why would you want to go through the “trouble” of custom boxes? Here are a few great reasons:

  • You can decide on the board grade being used. If you need something a little different than standard 32 ECT or 200# test board most stock box makers use, your boxes can be made using a heavier (or lighter) board.
  • Most stock boxes are Kraft (brown) but you can also order white if that is your preference.
  • You can have the EXACT size you need. Perhaps 12x12x12 is a good fit for you but what if the true correct size is really 11” X 10-1/2” X 9-1/2”? You can get the size you need without any tooling costs.
  • Right sizing a box saves money on the box as well as inbound (to you) and outbound (to your customer) shipping costs.
  • Right sizing can also prevent damage and eliminate expensive filler or cushioning material.
  • Adding branding will only add a few cents of cost in most cases. Boxes with your logo and brand are affordable and only require a small one time investment in print plates.

 

RSC-style-shipper-and-cooler-boxes--300x200

The custom box minimum is lower than you think

If the box you need is smaller than one cubic foot (12”x12”x12”) the MOQ is 1,000 boxes. If it is larger, the MOQ is 500. Obviously the key cost factor is set up time so the price per box is greatly reduced as your order quantity increases. People ordering thousands of stock, unprinted boxes can easily afford a custom size and a custom brand and in most cases their cost per box is actually reduced.

Is a custom box run in your best interest? Is a mailer envelope or a die cut mailer box a better shipping container for your product and customers? We can help you determine that with quick, no cost, no obligation, application review.

You can contact us through our Globe Guard Products web site or call us at 630-551-1700

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http://www.greenpackaginggroup.com/industry-experts/branding-re-branding-subscription-e-commerce-box/

http://salazarpackaging.com/sustainable-products/reduce-shipping-costs-by-using-mailer-envelopes-rather-than-boxes/

http://salazarpackaging.com/sustainable-packaging/reducing-the-cost-of-shipping-e-commerce-and-subscription-boxes-via-usps/

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12 Nov 2015 Custom Printed Unpadded Paper Mailer Envelopes – FREE print plates through December 31, 2015

37Our Kraft (brown) and white mailer envelopes are a customer favorite for shipping out a wide variety of products, including and especially clothing such as tee shirts, sweat shirts and other soft goods. They are available flat or gusseted, in a wide variety of sizes; are inexpensively custom printed and branded with one or two colors, on one or both sides.

FREE PRINT PLATES!

Print plates are typically a very affordable onetime expense of up to $125 per color and per side but for a limited period of time (until 12/31/15) we will provide your one color print plates for you at no charge. The only restrictions are that the order has to be for two or more cases for one sided/one color print or five or more cases for a two sided/one color print.

Great Time to Step Up to Branded Mailer Envelopes

If you have been using one of our many unprinted stock sizes from our green packaging store, www.GlobeGuardProducts.com, this is the ideal time to make the move to custom printed mailers and eliminating the cost of labels or hand stamping.

Or if you have changed your logo or rebranded, you can update your look at minimal expense.

Other Custom Printed Packaging Options

In addition to these unpadded, paper mailers, we also can custom print padded and unpadded poly mailers, paperboard rigid mailers and of course our Globe Guard corrugated RSC style shipping boxes and mailer boxes.

Which option is best for you and your product? One of our experienced people will be glad to help you through that decision process as well as estimate all costs for you. Contact us via email or call us at 630-551-1700 for a free consultation.

We make packaging that communicates. What is your packaging saying about you?

Related posts:

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http://www.greenpackaginggroup.com/industry-experts/shipping-clothing-dilemma-branding-custom-printed-boxes-custom-printed-mailer-envelopes/

http://salazarpackaging.com/sustainable-packaging/unpadded-paper-mailer-envelopes-branded-packaging-at-minimal-start-up-expense/

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03 Nov 2015 Earth Turns Finds Value in Globe Guard® Custom Printed RSC Boxes

Earth Turns 2 colors on Kraft RSC boxEarth Turns is one of our oldest and dearest customers in the natural products and supplement space. They continue succeeding and growing in a market that has seen many others come and go.

What Makes Them Successful?

The people at www.EarthTurns.com know once a potential customer finds you on the internet, the second challenge is to keep them. So in addition to great prices and selection, they provide customers with outstanding customer service.

Their packaging is consistent with their approach and products and is kept simple, eco-friendly and easy to recycle.

Why RSC boxes?

Most of the e-commerce people we work with utilize die cut mailers but Earth Turns chooses RSC boxes because they are:

  • Lower in cost to purchase, ship (inbound) and store because they occupy less space.
  • They may be lower in cost to ship out bound as well (lower shipping weight), depending on what they are being compared to.
  • They are easier and faster to assemble.
  • They are 100% recycled content and can easily be recycled with paper waste by the consumer
  • If custom printed, print plates are generally less expensive

RSC insulated cooler boxes also availableAre custom printed RSC boxes right for you?

They may be the best product solution for you but a good answer requires at least a minimal review of your specific application. There are many factors to be considered including annual usage, what you are shipping, how you ship it and even product weight.

We can quickly help guide you to mailer boxes, RSC boxes or any one of a handful of different mailer envelope options we have to offer. There is no cost or obligation to speak to one of our experienced packaging experts so email us at Salazar Packaging or call us at 630-551-1700.

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