corrugated partitions Tag

09 May 2012 Green Packaging Solution – Die-Cut Custom Mailers with Built-in Corrugated Inserts

[caption id="attachment_3505" align="alignright" width="300" caption="CELL PHONE MAILER WITH BUILT-IN INSERT"]Cell phone mailer with built in insert[/caption] Corrugated inserts to hold and protect a product within a mailer shipping box are usually a great packaging solution. In most cases, they reduce or eliminate the need for additional protective packaging products such as foam, paper or bubble packaging, and the labor required to use and apply those ancillary packaging materials. When is a “built-in” insert advantageous?             In some situations, it is wiser to create a mailer box and use separate inserts for different size or shape products. Being able to stock one box and only have to swap out the inserts can be the most convenient and economical way to go. However, in many other circumstances, when the mailer box is going to be used only for one product size and shape, there are numerous advantages to using a mailer with a built-in insert. These benefits may include:
  • Lower packaging cost – typically a built-in insert results in lower cost because there is less waste and scrap.
  • Reduced procurement costs – both necessary components are ordered, shipped and delivered together resulting in overall savings.
  • Minimized storage and handling costs - valuable warehouse and pack station space is saved by not requiring multiple packaging components.
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21 Oct 2011 Sustainable Packaging Dilemma – When Bad Packaging Gets Worse

Box in need of helpI’ll put it bluntly but politely - most secondary packaging (boxes, tape, etc.) we receive from overseas is not very good. People have shared countless stories with us about boxes that smell funny, are weak, thinner than expected, don’t stack well, don’t hold up in shipment, etc. And it matters little whether the packaging originates in China, India or almost any place else on the globe. Domestically produced boxes, even boxes like our 100% recycled content Globe Guard® boxes, are better and stronger than the vast majority of corrugated boxes that are used to ship the imported products we all purchase. It is widely accepted that when the US buyer negotiates a lower price with a foreign manufacturer, one of the areas that is most easily cheapened is the packaging used for shipping it here.
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30 Sep 2011 Green Packaging Solutions: Seven Things You Probably Did Not Know about Corrugated Partitions

HD Volcano Island box with double wall partition and perimeter air cellCorrugated partitions are an excellent green packaging solution because, just like corrugated boxes, they typically have a high recycled content, are reusable, 100% recyclable/repulpable, biodegradable and even compostable. Also, when they are designed and used properly, they usually minimize or eliminate the need and use of other, less green, products.
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09 Jul 2011 Innovation is the Key in Sustainable Packaging

[caption id="attachment_2715" align="alignright" width="300" caption="DIE CUT BOX WITH BUILT-IN PARTITIONS"]Die cut box with built in partitions[/caption] “What makes one package greener than another?” It’s a rather simplistic question that does not permit a brief or concise answer. It was recently asked of me by an intern working for a governmental agency, and I began by telling him that my response was only my opinion, but one that would hold up in most circles. I added that when we attempt to answer that question we look at packaging in three critical areas:
  1. SOURCE - What is the packaging product and where does it comes from? For example, recycled content, PCW percentage, FSC certified, etc.
  2. LIFE CYCLE - Where is the packaging material likely to end up after its initial use? Is it reusable, recyclable, biodegradable, compostable, etc?
  3. USE- How is the packaging material used and does it eliminate or minimize the use of a different and perhaps less eco-friendly product?
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27 Apr 2011 The Great Variety of Custom, Green Interior and Protective Packaging

[caption id="attachment_2547" align="alignright" width="300" caption="PAPER-BASED PROTECTIVE PACKAGING SOLUTIONS"]Paper based protective packaging solutions[/caption] Even though we are best known for the boxes we sell, it’s what we can create for the inside of the box that truly sets us apart in a crowded field of packaging suppliers. Recently, we have blogged about partitions and molded pulp options, and our inflatable and other “stock” void fill options are also quite popular. However, the need for custom packaging continues to grow as companies work not only to minimize packaging but also to completely eliminate unfavorable materials such as EPS foam in favor of greener alternatives. Of course, this all has to be accomplished at minimal cost and deliver the product being shipped safely to its destination.
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12 Apr 2011 Interior Protective Green Packaging – Molded Pulp versus Partitions

Protective partition and molded pulp trayMore than a year ago, Packaging Digest published this article about some protective packaging work we did for Volcano Island Honey to safeguard their glass jars of rare and delicious white organic honey from breakage. Gratefully, since then companies have sought us out to help them overcome their greatest packaging challenges, especially if their objective is to solve the problem in the greenest way possible. In some areas of packaging, there are few green solutions available. Fortunately, however, when it comes to interior protective packaging there are several. Two of the most popular are molded pulp and corrugated partitions, and below is a quick comparison for your convenience.
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14 Jan 2010 Green, Cost Saving Packaging by Combining Stock and Custom Products

We are always looking for ways to help our customers reduce or minimize cost and recently we had two situations where we literally had to think inside as well as outside the box in order to get the job done.

New Products and Unique Packaging

Sometimes the challenge is how to economically create custom packaging for a new and unique product and not break the bank doing it. In other words, protecting a product during shipment and making it affordable, even when the volume is relatively small. One way to do it is to combine stock and custom products rather than working with all custom items and eliminating some or the entire cost of dies and tooling. Here are two recent examples: orrugated partitions with eco friendly shipping box

Custom partitions and pads with stock RSC shipping boxes

Pente5 is a fast growing manufacturer of organic extracts which are all packed in glass bottles. They needed to create a four pack shipper case as well as a six pack shipper case for a new product launch. We had no choice but to create custom pads and partitions for them but we intentionally designed them to fit two of our stock boxes. The finished product turned out great and we were able to avoid a higher cost custom box. This also minimized the amount of inventory they would have to buy and stock for their new product.
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